Study shows reusable packaging's economic viability at scale

Sushi box credit Tim Reckmann CCBY20
Sustainability

A recent study by Zero Waste Europe and Searious Business reveals that reusable packaging offers a financially sustainable alternative to single-use packaging under specific conditions.

The comprehensive cost-benefit analysis, titled "The economics of reuse systems – a study into what makes a financially viable reusable packaging system," conducted by Searious Business, identifies three crucial performance indicators for establishing financially successful reuse systems: return rates, average use cycles, and retention time.

The study focuses on three open-loop packaging categories in Spain, Italy, and Germany:

  1. Food containers for takeaway (PP)
  2. Secondary transport packaging (FIBC)
  3. Beverage containers (PET bottles)

Economic viability was assessed based on the return on investment for reusable system providers and the overall costs of single-use plastic packaging versus reusable plastic packaging for system users.

Key findings of the study include:

  • Reusable takeaway food containers offer cost savings for users, with system providers achieving return on investment between years 3 and 4.
  • In the case of secondary transport packaging, the return on investment for system providers is achieved between years 2 and 3, with user costs being comparable.
  • Reusable beverage containers provide economic advantages for users, and system providers can attain return on investment between years 5 and 6.
Sushi box credit Tim Reckmann CCBY20
Sushi box © Tim Reckmann (CC BY 2.0)


These findings confirm the business case for investing in reusable models as a system provider, demonstrating the long-term profitability of reuse for all stakeholders. With anticipated regulatory developments in Europe likely to increase the price of single-use packaging, reusable packaging will continue to gain economic advantage.

Nathan Dufour, Reuse Systems Manager at Zero Waste Europe, said: Today the question is not 'IF' but 'HOW' we need to make prevention and reuse a living reality in Europe and beyond. This study is yet another clear demonstration that in a matter of only a few years, well-designed high-performing systems for reuse will help reconcile economics with pressing environmental concerns.

By shedding light on costs and benefits, this study aims to provide valuable insights to businesses and policymakers, enabling informed decisions that confidently support the adoption of reuse.

Latest Packaging News

Materials, packaging materials and packaging aids: The full variety for all applications at interpack 2026
Events

Materials, packaging materials and packaging aids: The full variety for all applications at interpack 2026

“Innovative Materials” is one of the hot topics at interpack 2026 and the packaging materials area...
What to look out for at Packaging Innovations & Empack 2026
Events

What to look out for at Packaging Innovations & Empack 2026

The future of packaging is on show at the NEC, Birmingham on 11 & 12 February, when Packaging...
IFE and IFE Manufacturing 2026 to explore AI and the future of food and drink
Technology

IFE and IFE Manufacturing 2026 to explore AI and the future of food and drink

IFE and IFE Manufacturing have unveiled their 2026 seminar programmes, bringing together leading...
Polypropylene cups receive 'Widely Recyclable' status in the US
Business

Polypropylene cups receive 'Widely Recyclable' status in the US

Polypropylene cups used for cold takeaway beverages have been granted a Widely Recyclable...
PEKU highlights change and transformation at Pharmapack Europe 2026
Supplier News

PEKU highlights change and transformation at Pharmapack Europe 2026

If the main themes of Pharmapack Europe 2026 in Paris had to be described in just two words, they...