Shoprite introduces South Africa’s first recyclable 7kg potato bag

Shoprite introduces South Africa’s first recyclable 7kg potato bag
Sustainability

The Shoprite Group has introduced South Africa’s first fully recyclable 7kg potato bag, marking a significant step towards more sustainable packaging in the local retail sector. This innovation addresses a long-standing environmental challenge posed by traditional potato bags, which typically contain a non-recyclable moisture-resistant inner layer.

Each year, approximately 18,600 tonnes of these composite potato bags are discarded in South Africa, contributing to landfill waste. The new design offers a recyclable alternative, aligning with the Group’s broader sustainability goals.

Inhouse team develops SA’s first recyclable 7kg potato bags for Shoprite Group. Photo credit: Shoprite Holdings

The solution was developed internally by a team of five Shoprite employees from different departments. As part of a leadership development programme, run in collaboration with the Gordon Institute of Business Science (GIBS), they were tasked with finding a sustainable alternative to the current 7kg potato bag.

While the objective seemed straightforward, the team soon encountered complex supply chain requirements. The inner wet-strength layer of the existing bags—essential for moisture absorption and mandated by industry standards—rendered them incompatible with conventional recycling systems. A prior study by the Council for Scientific and Industrial Research (CSIR) had indicated that specialised infrastructure, costing around R30 million per plant, would be needed to recycle this material.

The team consulted with various stakeholders, including packaging manufacturers, paper mills, recyclers, and even informal waste collectors, and evaluated a number of international and repurposing options. However, none proved viable in the South African context.

A breakthrough came when long-time supplier Billerud, a global paper manufacturer, took on the challenge through its Swedish R&D division. After an initial setback, the company succeeded in creating a semi-wet-strength paper formulation that passed local recyclability tests while meeting all technical requirements. The material change does not increase packaging costs and integrates seamlessly into current operations.

Following successful shelf-life tests, the new recyclable bags will be rolled out across over 1,400 Shoprite, Checkers, and Usave stores beginning May 2025.

This shift will see the percentage of Shoprite Group’s private-label packaging that is recyclable, reusable, or compostable rise from 88.9% to 90%, supporting the Group’s commitment to reach 100% by 2025.

In addition to the environmental advantages, the new packaging has the potential to boost incomes for South Africa’s informal waste-picking community. If adopted widely across the industry, the change could generate over R22 million in additional earnings.

Latest Packaging News

EXPO PACK Guadalajara 2025 sets records
Events

EXPO PACK Guadalajara 2025 sets records

EXPO PACK Guadalajara 2025 welcomed 16,600 attendees from Mexico and throughout Latin America to...
Apollo VTS Asia showcases at ProPak Asia 2025
Supplier News

Apollo VTS Asia showcases at ProPak Asia 2025

A successful week at Asia’s leading packaging and processing exhibition Last week, we at Apollo VTS...
Spectra supports Fuss-Free Shaving with custom postal packs
Supplier News

Spectra supports Fuss-Free Shaving with custom postal packs

Spectra Packaging has teamed up with Fuss Free Shaving (FFS) to develop a bespoke solution for its...
Nestlé rolls out AI-powered digital twin platform for packaging and product content
Technology

Nestlé rolls out AI-powered digital twin platform for packaging and product content

Nestlé has introduced a new in-house AI-driven service designed to streamline the creation of...
Lumina Packaging emerges as fast-growing leader in custom packaging solutions
Supplier News

Lumina Packaging emerges as fast-growing leader in custom packaging solutions

In an industry where reliability and speed are everything, Lumina Packaging has emerged as a...