ZARELO introduces new paper-based packaging solution for barbecue starters

Mondi and ZARELO have partnered to introduce a recyclable paper-based packaging solution for fire starters used in fireplaces and barbecues. Made from Mondi’s re/cycle FunctionalBarrier Paper 95/5, the new packaging provides strength and durability while protecting the fire starters from moisture during storage and transport.

Mondi’s re/cycle FunctionalBarrier Paper 95/5 is produced entirely in-house, made from FSCTM and PEFC certified paper. As part of Mondi’s re/cycle portfolio it is recyclable in existing European paper recycling streams where facilities are in place. ZARELO’s fire starter range includes coiled wood fibres and newly introduced compact cubes, packed in three sizes: 32 pieces, 1 kg, and 2 kg. The packaging ensures puncture resistance and durability, protecting the products throughout transport and handling. Its high-quality printability enhances ZARELO’s brand visibility at the point of sale, strengthening its presence in retail chains.

The transition to re/cycle FunctionalBarrier Paper 95/5 allowed ZARELO to switch from manual to automated filling process, improving production efficiency and optimising resources. The coated paper runs smoothly on ZARELO’s vertical filling line that is converting, filling and securely sealing the paper bag without the need for additional materials such as glue.

Christoph Raithel, plant manager at ZARELO, said: Switching from cardboard to flexible paper-based packaging was a key step in improving efficiency for our filling process. Our collaboration with Mondi enabled us to scale production and expand our presence beyond Germany into international retail markets, including the UK, Italy, and Poland.

The seamless transition to lightweight paper-based packaging reflects a strong partnership built on trust and expertise, reinforcing both companies’ dedication to innovative and circular packaging solutions.