AmbaFlex: Enhancing production efficiency through offline buffering

AmbaFlex: Enhancing production efficiency through offline buffering

Supplier News

In many production lines, frequent start-stop cycles of machines can significantly impact operational efficiency. To address this challenge, an effective solution is the implementation of an offline buffering system. By utilising an accumulation mechanism, items can be held in place during machine downtime, preventing bottlenecks and maintaining a smooth flow along the production line.

One customer, faced with the common issue of small stops and jams in their cartoner layout, sought a simple yet effective way to buffer their product flow. They required a buffer that would provide sufficient time for engineers to resolve any issues that arose during these micro stops.

The AmbaFlex SpiralVeyor emerged as the ideal solution. Not only does it offer a compact footprint, but its patented triple-e technology enables enhanced performance, increased height, and reduced energy consumption and maintenance costs.

In this specific case, the implementation of the AccuVeyor AVo, featuring a 90-meter conveyor belt, extended the line's operational time by an additional 8 minutes. When a downstream stop occurs, the first switch signals the diversion of products "offline" to the SpiralVeyor.

AmbaFlex offline buffering for maximum efficiency
Offline buffering for maximum efficiency © AmbaFlex

The AVo, a reversible system, provides vertical accumulation, effectively buffering the products. Products are fed into the AccuVeyor AVo on a Last In, First Out (LIFO) basis. Once the downstream process resumes, the AVo reverses, and through a second switch, the products are seamlessly reintegrated into the production line. This "offline" buffering system effectively compensates for downstream stops, significantly improving overall production efficiency.

Latest Packaging News

Spectra: PET plastic outshines glass and aluminium as the better choice
Supplier News

Spectra: PET plastic outshines glass and aluminium as the better choice

In today's world, environmental consciousness is more important than ever, and making sustainable...
Need to adapt your production line for a new product? Royal Apollo Group have you covered!
Supplier News

Need to adapt your production line for a new product? Royal Apollo Group have you covered!

We already did it many times before. Our modular design gives your system the flexibility it needs!...
PHARMAP 2025: Discovering pharma eco-friendly initiatives
Events

PHARMAP 2025: Discovering pharma eco-friendly initiatives

The Pharmaceutical Manufacturing and Packaging Congress (PHARMAP) 2025 is gathering over 350...
Australia’s MasterFoods trials paper-based tomato sauce packs
Sustainability

Australia’s MasterFoods trials paper-based tomato sauce packs

MasterFoods has introduced a trial of recyclable, paper-based tomato sauce packs, which contain 58%...
Refill Return Cup initiative off to a strong start in Cardiff
Business

Refill Return Cup initiative off to a strong start in Cardiff

Cardiff’s Refill Return Cup initiative has seen strong engagement in its first month, with more...