How AI helps Amazon reduce packaging waste

All European deliveries now 100 recyclable credit Amazon
Business

Amazon has introduced an AI-powered solution known as the Package Decision Engine to enhance packaging efficiency for customer orders. This cutting-edge technology is aimed at ensuring that purchases are shipped in the most appropriate packaging, thereby minimising waste and improving delivery processes.

Built on Amazon Web Services, the Package Decision Engine employs a sophisticated multistep process to analyse each item. Initially, products are scanned in a computer vision tunnel at Amazon’s fulfilment centres to determine dimensions, detect defects, and capture various angles, including identifying whether an item is already boxed or contains exposed glass.

Moreover, the AI model utilises natural language processing to extract text data such as product names, descriptions, prices, and packaging dimensions. It also incorporates near-real-time customer feedback from Amazon’s Online Returns Center, reviews, and other communication channels.

Combining deep machine learning, natural language processing, and computer vision, this multimodal AI model can predict when items, like blankets, require less protective packaging or when fragile goods, such as dinner plates, necessitate sturdier boxes.

© Amazon
Kayla Fenton, senior manager of technology products with Amazon’s Packaging Innovation team, said: We wanted the ability to quickly identify the most efficient packaging option for each item, while also predicting how safely each product would ship, which includes research scientists and technical program managers. The use of AI through the Package Decision Engine has allowed us to advance our packaging efficiency work at scale quickly, and it has worked so well that we’re implementing this technology across Amazon’s broader global footprint.

Before implementing AI, Amazon relied on manual testing to optimise packaging, a method that was reportedly not scalable.

Latest Packaging News

Autopack hits the acquisition trail with deal to buy Nottingham namesake
Supplier News

Autopack hits the acquisition trail with deal to buy Nottingham namesake

Leading independent integrator of packaging lines Autopack has bought Nottingham-based Autopak...
UK recycling facility upgrades boost output of recycled flexible plastics
Sustainability

UK recycling facility upgrades boost output of recycled flexible plastics

Amcor, a global leader in developing and producing responsible packaging solutions, has completed...
Unpacking PHARMAP 2026: Advanced technologies and solutions for the industry
Events

Unpacking PHARMAP 2026: Advanced technologies and solutions for the industry

The Pharmaceutical Manufacturing and Packaging Congress (PHARMAP) 2026 welcomes project leaders,...
Paramount Packaging Systems: Fuji confectionery wrappers installation
Supplier News

Paramount Packaging Systems: Fuji confectionery wrappers installation

The Challenge One of our confectionery clients needed a new machine capable of handling the...
Floral Street launches sustainable Perfume Mist with Spectra Packaging
Supplier News

Floral Street launches sustainable Perfume Mist with Spectra Packaging

Fragrance brand Floral Street has recently partnered with Spectra Packaging to create the packaging...