Autopack: Ways to maximise production space and increase output

The layout and line design of your packaging machinery is crucial to maximising productivity and preventing workplace accidents. A well-organised floor space makes all the difference, as products can get to their destination quickly and safely. A poor floor plan configuration not only limits your potential output but can negatively impact your profits and create an unsafe environment. It’s essential to maximise production space, as it streamlines operations and increases productivity. We understand not every company has space to spare, so we’ve provided some helpful techniques to make the most of your available space.

Why it’s important to maximise floor space?

Your company can have the best packaging machinery, but if your shop floor is disorganised then you might not be maximising its potential. The shop floor is the heart of your production process, therefore it’s essential the space is organised to ensure the smooth movement of materials. In many ways, an efficient shop floor is the catalyst for customer satisfaction.

Five techniques to maximise production space

1. Implement organisational strategies

If a floor space feels cluttered or restricts the flow of traffic from workers going from one zone to another, your facility can benefit from improved organisation. This can come in many different forms, such as finding a better area for workers to access their tools, changing the configuration of a workstation or clearly designating zones based on the type of tasks being performed. At Autopack, we create bespoke production lines to optimise space and provide a more structured floor space.

2. Improved assembly lines

The right configuration of an assembly line can maximise production space enabling your workers to move freely without having to navigate through cluttered areas. Industries such as food and drink, home care, personal care, chemical and other sectors operate efficiently when assembly lines are organised to accommodate the needs of their production. An improved assembly line layout also minimises delays in the time it takes for materials to go from one section of a facility to another. This improved workflow can result in increasing your daily output and creating a more efficient environment.

3. Streamlined production methods

Shop floors that deal with a lot of foot traffic can benefit from streamlined production methods. This is where a production space is divided based on the different stages of production. By designating a specific area for shipping, receiving, processing and packaging, your floor space will be less congested and more productive. This layout prevents workers from bumping into each other and means materials can be moved quickly between stages. Investing in end-of-line packaging can also assist with everything from packing to labelling all while optimising floor space.

4. Machine configuration

The arrangement of your machines is a simple, yet effective way to limit movement and open up space in your production. Productivity and efficiency increase from having an improved configuration where machines are set up in a way to help the flow of materials. Consider evaluating the layout of your floor space to see if any changes can be implemented to improve workflow.

5. Conduct periodic reviews

This can range from speaking to site supervisors to timing how long it takes to stack products on pallets. Pay close attention to each aspect of the production process and determine from there where reasonable improvements can be made. If you need the help of an expert, reach out to us and a member of our team will be happy to assist with any questions on machine configuration and other ways to improve your production line.

Maximise floor space with efficient industrial packing machines

If you’re interested in updating your packaging machinery and improving the overall efficiency of your facility, then give us a call on 01432 677 000 or send us an email at [email protected]. We offer a no-obligation quote for all packaging solutions, contact us today.

This article was originally published by Autopack.