Aopack large format box production case study: 30,000 orders in one year

In the evolving packaging industry, large cardboard box production has become a fast-growing segment driven by oversized product logistics and customized packaging needs.

This case study explores how Dongguan Yongshen Packaging Materials Co., Ltd. scaled its operations and became a key outsourcing partner by leveraging the Aopack BM3000-HD Box Making Machine.

Company overview

Dongguan Yongshen Packaging Materials Co., Ltd. specializes in corrugated box manufacturing, with a strong focus on large-format and heavy-duty cardboard boxes.

The company serves diverse industries requiring customized packaging solutions and has built a reputation for handling complex, oversized box orders.

The challenge: meeting demand for oversized cardboard boxes

With increasing demand for 3m to 6m+ cardboard boxes, many traditional factories face limitations:

• Inability to process large-format corrugated sheets
• Low efficiency with conventional die-cutting methods
• High material waste and unstable product quality
• Limited flexibility for small-batch custom orders

As a result, a large number of packaging companies outsource these jobs.

This created a significant opportunity in the large box manufacturing niche.

The solution: upgrading to BM3000-HD box making machine

To capture this opportunity, Yongshen invested over RMB 1 million in advanced equipment in 2025, including a second unit of the Aopack BM3000-HD Box Making Machine.

This large-format box making machine enabled:

• Processing of oversized boards up to 6 meters and beyond
• Integrated operations (creasing, slitting, cutting) in a single workflow
• Reduced manual handling and setup time
• Higher precision and consistency

The results: data-driven growth

After implementing the new system, Yongshen achieved measurable improvements:

Key performance metrics

• 8,760 hours of machine operation
• 30,000+ orders completed in 2025
• Nearly 2,000 partner factories supported
• 40% increase in production efficiency
• Reduced waste rate and improved product consistency

Industry impact: becoming an outsourcing hub

By adopting advanced box making technology, Yongshen transformed from a standard manufacturer into a production partner for other packaging companies.

Today, it helps nearly 2,000 factories:

• Fulfill orders they cannot produce internally
• Deliver oversized packaging solutions
• Maintain competitive lead times

This positions Yongshen as a critical node in the packaging supply chain.

Why large format box production is a growth opportunity

This case reflects a broader trend in the global packaging industry:

High-value market characteristics

• Increasing demand for oversized packaging (furniture, machinery, etc.)
• Limited competition due to equipment barriers
• Higher profit margins compared to standard cartons

Factories equipped with large cardboard box machines gain a clear competitive advantage.

Why choose Aopack box making machines

The Aopack BM3000-HD Box Making Machine is designed for:

• Small to medium batch production
• Large-format corrugated box processing
• Flexible and on-demand manufacturing

It enables manufacturers to:

• Expand product range
• Increase efficiency
• Reduce operational costs

Future outlook

As demand for customized and oversized packaging continues to grow, Yongshen plans to further expand its capacity and strengthen its role in the large-format box production market.

Start your large box production today

Looking to enter the large cardboard box manufacturing market or upgrade your production capabilities?

Contact Aopack today to find the right solution for your business.