AOPACK BM3000-HD box making machine relocation and recommissioning in Poland

An AOPACK BM3000-HD box making machine has been successfully relocated and recommissioned at a corrugated packaging facility in Poland.

Unlike a new machine installation, relocating an existing box maker requires careful preparation, handling, inspection and recalibration. After the BM3000-HD was moved to its new production position, the machine was inspected, adjusted and tested to ensure that it could return to normal corrugated box production.

This project provides another real-world example of the BM3000-HD operating in the European corrugated packaging market and demonstrates the importance of technical support throughout the service life of industrial box-making equipment.

Preparing the BM3000-HD for relocation

Before the machine was moved, the BM3000-HD was carefully prepared to protect important mechanical and processing components during handling.

Moving parts and key sections of the machine were secured to reduce the possibility of movement or damage during relocation.

For a corrugated box making machine, proper preparation is particularly important because the positioning of cutting, creasing and feeding components can directly affect processing accuracy after the machine is reinstalled.

The relocation was therefore treated as more than simply moving the equipment from one position to another. The objective was to ensure that the machine could be safely transferred and subsequently restored to its normal production condition.

Reinstallation and technical inspection

Once the BM3000-HD had been positioned at its new location inside the customer’s facility, the recommissioning process began.

The machine was inspected to confirm the condition and positioning of its main processing components before production resumed.

Particular attention was given to the cutting knives and creasing tools, which are critical to maintaining consistent dimensions and fold quality when producing corrugated boxes.

These checks help ensure that a relocated machine continues to perform according to the customer’s production requirements.

Cutting and creasing calibration

Accurate cutting and creasing are essential for reliable corrugated box production.

Following relocation, the cutting knives and creasing units of the BM3000-HD were checked and recalibrated. Necessary adjustments were completed before trial production was carried out.

Test sheets were then processed to verify machine operation and finished-board quality.

After the inspection, calibration and production testing were completed, the BM3000-HD was successfully returned to normal operation.

Back in production at the customer’s facility

The BM3000-HD heavy-duty box maker is designed for flexible production of short-run, customized and large-format corrugated boxes.

Its processing functions allow corrugated packaging manufacturers to produce different box sizes and styles without relying on conventional tooling for every production order.

After the relocation and recommissioning project in Poland, the machine was once again ready to support the customer’s daily corrugated packaging production.

For packaging manufacturers, this type of relocation capability can also provide additional flexibility when production layouts, factory organization or workflow requirements change over time.

Supporting AOPACK machines throughout their service life

Installing a box making machine is only the beginning of its operating life.

As production requirements change, customers may need technical assistance with machine adjustment, maintenance, troubleshooting, software, calibration or even equipment relocation.

AOPACK works with its international partners to provide technical support for machines operating in different markets.

This project in Poland shows how an existing BM3000-HD could be relocated, inspected, recalibrated and successfully returned to production.

It also demonstrates the value of maintaining technical support throughout the equipment lifecycle—not only during the initial installation.

BM3000-HD for flexible corrugated box production

The BM3000-HD is one of AOPACK’s solutions for corrugated packaging manufacturers that require flexible, on-demand box production.

The machine integrates multiple converting processes into one system and is suitable for producing a wide range of corrugated box styles and dimensions, including large-format applications.

For manufacturers handling frequent order changes, short production runs or customized packaging requirements, digital box-making equipment can help simplify production changeovers and reduce dependence on conventional converting processes.

Learn more about the AOPACK BM3000-HD heavy-duty box making machine and its capabilities for customized corrugated packaging production.

This article was originally published by AOPACK.