Interroll: Increase safety and reduce cost with automated pallet conveyor systems

In today’s fast-paced logistics and manufacturing sectors, efficiency and safety have become paramount. Pallet handling, a cornerstone of supply chain operations, is undergoing a transformation as businesses increasingly turn to automation. Automated pallet conveyor systems are at the heart of this evolution, offering unmatched reliability, cost efficiency, and safety.

This article, originally published by Interroll, explores the challenges faced in traditional pallet handling and how automated solutions address these needs, making them indispensable for modern operations.

The challenge of traditional pallet handling

Pallet handling has traditionally relied heavily on manual labor. While effective in the past, this approach is now facing significant hurdles.

Labor shortages and rising costs

The availability of skilled laborers is declining globally, while wage pressures continue to rise. This trend leaves many organizations struggling to meet operational demands efficiently.

Interroll's solution to innovate pallet handling

The ZPA function allows precise, individual positioning of items, ensuring up to 50% more efficient flows and reducing maintenance. Zero pressure accumulation also offers exceptional energy efficiency compared to other material handling processes.

Tests show how an SHC-roller conveyor in zero-pressure-accumulation mode uses 90% less energy than an identically sized belt conveyor. Read more about it in our latest whitepaper.

Increased consumer demand

As global populations grow and economies expand, the demand for consumer goods continues to climb. Traditional systems often lack the speed and scalability to keep up with this surge.

Safety concerns in pallet handling

Manual handling of heavy pallets poses significant safety risks. Forklift operations and the physical movement of pallets in crowded warehouses increase the likelihood of accidents, endangering workers.

Sustainability pressures

Modern consumers and businesses alike are prioritizing energy efficiency and sustainability. Traditional methods, often resource-intensive, fail to align with these evolving expectations.

Automated pallet conveyor systems: A proven solution

Automated pallet conveyor systems provide a compelling answer to these challenges, delivering a comprehensive range of benefits that are fundamentally reshaping the logistics and manufacturing industry.

Enhanced safety & cost efficiency

By minimizing human interaction with heavy pallets, automated systems significantly reduce workplace accidents. Features like zero-pressure accumulation (ZPA) technology ensure optimal spacing between pallets, avoiding collisions and further enhancing safety.

Automation drives long-term cost savings by reducing reliance on manual labor, minimizing errors, and decreasing downtime. Additionally, ZPA systems cut energy consumption by up to 50%, aligning with sustainability goals.

Improved throughput

Automated conveyors are faster and more reliable than manual handling. They ensure the quick, stable, and efficient transportation of pallets, meeting the demands of modern warehouses and distribution centers.

Modern conveyor systems are designed to adapt to varied operational needs. Their modular designs make them easy to install, integrate, and scale, ensuring they remain a valuable asset as businesses grow.

Meeting key requirements for modern operations

To achieve seamless automation, businesses must prioritize systems that meet specific requirements. According to Interroll’s insights, logistics managers demand solutions that offer;

• Proven reliability: Systems must be durable and dependable, with minimal maintenance requirements to ensure consistent operations.
• Convenient installation: Fast, pre-assembled systems reduce downtime during setup, allowing businesses to quickly benefit from automation.
• Integration capabilities: New systems must be compatible with existing infrastructure, enabling easy upgrades and scalability.
• Sustainability and energy efficiency: With rising energy costs, solutions that reduce power consumption, like ZPA technology, are essential.

A necessary step forward in pallet handling automation

Incorporating automated pallet conveyor systems is no longer a luxury—it’s a necessity. These systems enable businesses to overcome labor shortages, meet consumer demand, and achieve greater safety and sustainability.

By investing in proven, scalable solutions, organizations can future-proof their operations and stay competitive in a rapidly evolving market.

For those looking to maximize efficiency and minimize risks, automated pallet conveyor systems are the clear choice. Transform your operations today and unlock the full potential of automation.

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